The 5 Hand Planes Everyone Should Own

April 14, 2014 3 Comments

Unless you live in a city apartment, or happen to be wealthy, disinterested, or lazy enough to pay someone to do all of your home maintenance projects, chances are now and then you have need of a hand plane.  Even the most ardent power tool minded woodworker can’t escape the reality that some jobs are just easier solved by a couple of passes with a hand plane than with anything you plug into an electrical outlet.   Whether you’re an active hand tool user, a neophyte learning to work wood by hand, a weekend woodworker or a casual homeowner, a basic set of good hand planes is essential.

There’s a great deal of generalization that goes into compiling a list like this.  Because hand planes tend to be used for specific applications, some woodworkers my find greater utility in some planes than others.  Someone who makes musical instruments would obviously need different tools than a furniture maker.  But speaking in the broadest sense, these are the 5 essential hand planes that virtually everyone should own.  Certainly for anyone interested in acquiring a first set of planes to use around the shop, farm, or house in the suburbs, these tools offer the greatest utility and versatility.

1. Fore Plane – The Stanley No. 5

Stanley Bailey No. 5, Type 11 (c. 1910-18)

Stanley Bailey No. 5, Type 11 (c. 1910-18)

Fore planes are those ranging from approximately 14 inches to 18 inches in length. In the Stanley bench plane assortment, these include the nos. 5, 5-1/4, 5-1/2, and 6. The term ‘Fore’ dates back several hundred years and is generally assumed to be a contraction of ‘Before’ and interpreted as the plane used first in flattening a surface. “It is called the Fore Plane because it is used before you come to work either with the Smooth Plane, or with the Joynter.” [1]

As the first plane one would use in preparing a surface, the Fore plane takes the most aggressive cut, removing rough saw marks and leveling out low and high spots, etc. The iron is sharpened with a significant camber, or curvature to the cutting edge, with as much as 1/16″ to 1/8″ difference between the center and the edges. This removes the most waste, but subsequently leaves the surface of the wood with a scalloped finish.

While either the Stanley no. 5 or no. 6 will do, the no. 5 is the better choice in our 5 plane roundup. Rough planing is a very physical activity, and the lighter weight of the no. 5 makes it less fatiguing to use. It’s smaller size also makes it more appropriate for the wide variety of other day to day planing jobs that most people likely face. The no. 5 is, in my opinion, the most versatile of all the bench planes and the plane I use most often.

2. Try (or Jointer) Plane – The Stanley No. 7

Stanley Bailey No. 7, Type 10 (c. 1907-09)

Stanley Bailey No. 7, Type 10 (c. 1907-09)

Try planes, more commonly known as Jointer planes, are those over 18 inches, and are most commonly 22 to 28 inches. Stanley’s offering of Jointer planes are the no. 7 and no. 8, measuring 22 inches and 24 inches respectively.As the name implies, a Jointer plane excels at truing the edges of long boards that will be glued together to make table tops, shelves, and carcasses. But its value and place on the workbench isn’t limited to edge work. The Try, or Jointer, plane is used to flatten and refine the surface left by the Fore plane. Its extra length allows it to true large flat surfaces without riding up over the peaks or dipping down into the valleys created (or left uncorrected) during the initial surface preparation.

Despite its heft, the Jointer should be considered a precision tool. The iron should be sharpened with a slight camber (or perhaps none at all if used exclusively for edge work), and the frog typically adjusted with a fine set for thinner shavings than the Fore plane. Working both across the grain and in all directions, the Try plane leaves a perfectly flat surface that requires only final touch up with the Smoothing plane.

Your choices between the two standards, nos. 7 and 8, are really a matter of personal preference. In this case, Newton’s laws of motion lend a helping hand.  The greater heft is actually a benefit, in that once you get it moving the additional mass helps keep it going with less effort. That said, the no. 8 is quite a beast, and my personal preference is for the lighter and shorter no. 7, which I find easier to manage.

3. Smoothing Plane – The Stanley No. 4

Stanley Bailey No. 4C, Type 10 (c. 1907-09)

Stanley Bailey No. 4C, Type 10 (c. 1907-09)

Smoothing planes include the shorter planes in the lineup, those 10 inches or less. Stanley made a number of planes in this range, from the tiny no. 1 to the most popular no. 4 and its wider sibling, the 4-1/2.The Smoothing plane is the final plane used prior to applying the finish. Executed properly, there should be no need for sandpaper. Used primarily with the grain, the Smoothing plane is normally sharpened with just the slightest camber or left straight with its corners eased to prevent them from digging in or leaving tell tale ‘lines’ along the edge of the cut. The frog is adjusted with a closed mouth for the finest of cuts, and the shavings produced are tissue thin, ideally produced from long strokes covering the full length of the wood. Aside from perhaps a little hand scraping here and there, the surface left by the Smoothing plane should require no further treatment. In fact done correctly, sanding would actually diminish the quality of the surface left by the Smoother.

More so than with the Fore and Try planes, the choice of which size Smoother is really a matter of and comfort and the scale of your work. All of them will do a comparable job, although the nos. 1 and 2 are really only suited for very small surfaces (and very small hands). The no. 4 is considered the most versatile size, and the one I use most often. However, I do have a smaller no. 3 and a wider no. 4-1/2 that I reach for, depending on the size of the project. But since the point of this article is to identify the three core bench planes you’ll need for woodworking, the no. 4 is probably the best overall size choice for a single Smoothing plane for most people.

4. Standard Angle Block Plane – The Stanley No. 18 

Stanley Bailey No. 18, Type 17 (c. 1947-50)

Stanley Bailey No. 18, Type 17 (c. 1947-50)

This is my go-to block plane for everyday use, the one I always seem to grab first.  Mine is a very pristine WWI era model that I’m pretty sure I’ve used more than anyone else in its history.  Although it’s almost 100 years old, it looks like it could have been manufactured last year.  Both the japanning and nickel plating are pushing 100%, and so I baby it.

The Stanley no. 18 is a standard angle plane, meaning the iron is seated on a 20 degree bed.  With a bevel angle sharpened at the standard 25 degrees, you have a cutting angle of 45 degrees, same as a bench plane.  It also has an adjustable throat plate, an essential feature in a block plane.  The no. 18 is 6 inches long and fits my hand better than its longer, otherwise identical 7 inch brother, the no. 19.  And unlike the more popular Stanley no. 9-1/2, it feels more like an extension of my hand.

The no. 9-1/2 plane predates the no. 18 by about 15 years, was in production longer, and was the best selling block plane Stanley ever made.  It’s still made today, in fact, although the current design features a completely different mechanism from the original.  Admittedly, the no. 9-1/2 was the more popular of the two.  I truly don’t know why, though, since the design of the no. 18′s knuckle cap was far superior to the hooded lever cap on the no. 9-1/2, and it’s also more comfortable to hold in the hand.  I also find that the hooded cap on the no. 9-1/2 is more prone to slip around a little in use.  Not so with the no. 18.

Ironically they are both basically the same plane with two different styles of lever caps.  Other than the lever cap and its mounting bolt, all the other parts are interchangeable. Stanley charged a little more for the no. 18 and marketed it as virtually indestructible.  This of course was not true, for while the steel cap is arguably more durable, the bodies of both were cast iron and therefore susceptible to breaking if dropped.

I have several vintages of both models in my collection, but find the no. 18 with the knuckle cap superior in both function and comfort.  I use this more often than any other block plane I own.

5. Low Angle Block Plane –  The Stanley No. 60 

Stanley Bailey no. 60 Type 2 (c. 1901-04)

Stanley Bailey no. 60 Type 2 (c. 1901-04)

The Stanley no. 60 (and the identical japanned version 60-1/2) is a low angle plane, meaning the iron is seated on a 12 degree bed.  Sharpened at 25 degrees, you have a cutting angle of 37 degrees.  The primary advantage of the lower angle of attack is that it excels at shaving end grain.

Like the no. 18, the 60 series of planes are approximately 6 inches long.  However, the 60 series are narrower with an iron width of 1-3/8 inches, vs the 1-5/8 inch irons on the standard angle planes, and the 60 series feature a narrower version of the hooded lever cap used on the no. 9-1/2.  The 60 series planes also have adjustable throat plates.

Low angle planes are typically used for cutting end grain, i.e., across the end of a cut, verses cutting along the grain, down the side of the wood.  The lower angle is perfect for the shearing action needed to cut those end fibers.  On cuts that will be visible and finished, this produces a very clean and smooth surface, whereas if left as cut from the saw, the grain tends to be very rough and porous.

On both standard and low angle block planes, the iron is seated bevel up, whereas on bench planes the bevel is usually down. There is a tremendous advantage with bevel up irons in that the angle of the bevel can be changed to affect a change in the angle of cut.  While there is more to consider in edge geometry than just the angle of cut (durability), you could reasonably sharpen the bevel on a low angle plane iron to 33 degrees and end up with an angle of cut of 45 degrees (12+33=45), the same as on a standard angle plane.  However, to accomplish a low angle of cut using a standard angle plane, you’d have to sharpen the bevel at a very shallow 17 degrees (20+17=37).  Durability of such a thin cutting edge would be problematic with most woods.

For this reason, along with a few others, many people consider the low angle plane to be the more versatile of the two. I tend to agree.  While I use my standard angle plane more often, if I could only have one block plane, it would have to be a low angle.

***

For more detailed information on the three step process using hand planes, I highly recommend you check out Christopher Schwarz’s outstanding Course, Medium, and Fine, available on DVD.

Tools shown in the photos were returned to functional condition by Virginia Toolworks using museum quality archival preservation techniques.  Sharpened and tuned for use, every tool is fully tested and adjusted until perfect.

____________________________________

1. Moxon, Joseph. Mechanick Exercises. London, 1703.

Filed under Hand Planes, Tools Tagged with , , , , , , , , , , ,

Tool Profile – Millers Falls “Buck Rogers” Planes

January 4, 2014 Leave a comment

Millers Falls Buck Rogers Duo 1

Millers Falls Buck Rogers Planes, nos. 714 and 709 – Virginia Toolworks Collection

Designed by Robert Huxtable, a draftsman at the Millers Falls Company, the no. 709 and no. 714 planes were sold from approximately 1950 to 1960. Based on an earlier Sargent design that was never manufactured, the no. 709 was a smoothing plane comparable in size to a Stanley no. 4, and the no. 714 was a jack plane comparable to the Stanley no. 5.

These tools are commonly referred to as “Buck Rogers” planes by tool collectors, an appropriate nickname given their “futuristic” design qualities, characteristic of 1940s and 50s science fiction and late machine age influences.

Both planes featured striking red knobs and handles made of Tennessee Eastman Tenite #2, a cellulosic plastic originally developed in 1929 that was “guaranteed unbreakable.” They did, however, have a tendency to fade over time, and many seen today appear more orange than the original read.  The frogs had very large seating surfaces and an excellent lateral adjustment design. However, they lacked the precise adjustment ability necessary for fine woodworking, and were therefore considered general carpentry planes.

Two variations (identified as “types” in present day reference) were produced, most readily identified by the change from an unbroken metal slope at the toe in the Type 1 (left in the photo above) to a painted recessed area at the toe in the Type 2 (shown right above). The other major change was the slope angle of the top of the tote, which is flatter in the first type and more pronounced in the later type.

Although these planes were well designed and quite sturdy in their construction, they never really caught on. Perhaps viewed as gimmicky or simply introduced during the unfortunate decline of hand tools in the post war years, the planes were only produced for about 10 years before being discontinued around 1960. While not particularly uncommon on the vintage tool market, well preserved examples are somewhat rare and fetch much higher prices than the common Stanley and other Millers Falls bench planes.

MF_HUXTABLE_BUCK-ROGERS

Original Huxtable Patent Drawing, c. 1950

For more information on the Millers Falls Company and Buck Rogers planes, please visit http://oldtoolheaven.com/bench/buckr.htm.

***

Filed under Hand Planes, Tools Tagged with , , , , , , , , ,

Select the Best Bench Plane for the Job

June 22, 2012 6 Comments

Stanley Bailey no. 5-1/2, Type 11

Asking what size bench plane is the best to buy is sort of like asking what size drill bit you should use. It depends on what you plan to do with it. That said, while you probably need a full set of drill bits in with a wide range of sizes, you certainly don’t need to own every size bench plane that Stanley ever made. In fact, you can accomplish just about every job you’re likely to face with just three bench planes.  More important than focusing on a specific model number is gaining a basic understanding of what the planes do and how the various sizes differ.

Bench planes, whether made by Stanley, Millers Falls, Sargent, Union, Craftsman, Lie-Nielsen, or Veritas, etc., all do the same thing – they shave wood. Of course, while shaving wood is the functional process, making the wood surface flat is generally the object of the exercise. To that end, certain size planes are better suited for a particular step in that process than others.

The first thing to understand is that neither physical size nor Stanley’s related numbering system has any relevance to how the planes are used or in which order they should be employed. In Stanley’s bench plane numbering scheme, the smaller the number, the shorter the length of the plane, with a few ‘1/4’ and ‘1/2’ width variations thrown in for good confusing measure. So, their no. 1 plane is the shortest at just 5-1/2 inches, while their longest is the no. 8, at 24 inches. Note that this sequential logic only applies to their bench planes, not their block or specialty planes.

Grouping them by function is a different matter, and far more relevant in understanding how to use them. Bench planes can be separated into three functional groups:

  1. Fore planes
  2. Try planes
  3. Smoothing planes

1. Fore Planes – For Rough Preparation

Stanley no. 5 Fore Plane, Type 11

Fore planes are those ranging from approximately 14 inches to 18 inches in length. In the Stanley bench plane assortment, these include the nos. 5, 5-1/4, 5-1/2, and 6. The term ‘Fore’ dates back several hundred years and is generally assumed to be a contraction of ‘Before’ and interpreted as the plane used first in flattening a surface. “It is called the Fore Plane because it is used before you come to work either with the Smooth Plane, or with the Joynter.” [1]

As the first plane one would use in preparing a surface, the Fore plane takes the most aggressive cut, removing rough saw marks and leveling out low and high spots, etc. The iron is sharpened with a significant camber, or curvature to the cutting edge, with as much as 1/16″ to 1/8″ difference between the center and the edges. This removes the most waste, but subsequently leaves the surface of the wood with a scalloped finish.

While either the no. 5 or no. 6 will do, I prefer the size and greater versatility of the no. 5. Rough planing is a very physical activity, and the lighter weight of the no. 5 makes it less fatiguing to use. It’s smaller size also makes it more versatile for a variety of other day to day planing jobs. If you’ll use your Fore plane exclusively for prepping tabletops or dresser carcasses, the no. 5-1/2 or no. 6 would be fine choices. But the no. 5 is, in my opinion, the most versatile of the group and the plane I use most often.

Those of you paying attention are no doubt asking, “If the no. 5 is a Fore plane, why is it so often referred to as a ‘Jack’ plane?” Indeed, the nomenclature pond is very murky at times. While no one knows for sure, most people guess the nickname ‘Jack’ originated from the term ‘Jack of all trades’ and refers to the versatility of planes measuring about 14 inches in length. And versatile they are; the no. 5 was by far the best selling size plane Stanley or its competitors ever made. Historical texts seem to support this moniker as well, as references to Jack planes extend back to at least 1703 (Moxon). Regardless, its length puts it in the Fore plane category, and its versatility assures it a place on the workbench.

2. Try (or Jointer) Planes – For Refining the Surface

Stanley no. 7 Jointer Plane, Type 11

Try planes, more commonly known as Jointer planes, are those over 18 inches, and are most commonly 22 to 28 inches. Stanley’s offering of Jointer planes are the no. 7 and no. 8, measuring 22 inches and 24 inches respectively.

As the name implies, a Jointer plane excels at truing the edges of long boards that will be glued together to make table tops, shelves, and carcasses. But its value and place on the workbench isn’t limited to edge work. The Try, or Jointer, plane is used to flatten and refine the surface left by the Fore plane. Its extra length allows it to true large flat surfaces without riding up over the peaks or dipping down into the valleys created (or left uncorrected) during the initial surface preparation.

Despite its heft, the Jointer should be considered a precision tool. The iron should be sharpened with a slight camber (or perhaps none at all if used exclusively for edge work), and the frog typically adjusted with a fine set for thinner shavings than the Fore plane. Working both across the grain and in all directions, the Try plane leaves a perfectly flat surface that requires only final touch up with the Smoothing plane.

Your choices between the two standards, nos. 7 and 8, are really a matter of personal preference. In this case, Newton’s laws of motion lend a helping hand.  The greater heft is actually a benefit, in that once you get it moving the additional mass helps keep it going with less effort. That said, the no. 8 is quite a beast, and my personal preference is for the lighter and shorter no. 7, which I find easier to manage.

3. Smoothing Planes – For Final Finishing

Stanley no. 4 Smoothing Plane, Type 19

Smoothing planes include the shorter planes in the lineup, those 10 inches or less. Stanley made a number of planes in this range, from the tiny no. 1 to the most popular no. 4 and its wider sibling, the 4-1/2.

The Smoothing plane is the final plane used prior to applying the finish. Executed properly, there should be no need for sandpaper. Used primarily with the grain, the Smoothing plane is normally sharpened with just the slightest camber or left straight with its corners eased to prevent them from digging in or leaving tell tale ‘lines’ along the edge of the cut. The frog is adjusted with a closed mouth for the finest of cuts, and the shavings produced are tissue thin, ideally produced from long strokes covering the full length of the wood. Aside from perhaps a little hand scraping here and there, the surface left by the Smoothing plane should require no further treatment. In fact done correctly, sanding would actually diminish the quality of the surface left by the Smoother.

More so than with the Fore and Try planes, the choice of which size Smoother is really a matter of and comfort and the scale of your work. All of them will do a comparable job, although the nos. 1 and 2 are really only suited for very small surfaces (and very small hands). The no. 4 is considered the most versatile size, and the one I use most often. However, I do have a smaller no. 3 and a wider no. 4-1/2 that I reach for, depending on the size of the project. But since the point of this article is to identify the three core bench planes you’ll need for woodworking, the no. 4 is probably the best overall size choice for a single Smoothing plane for most people.

Understanding and applying the concepts of the three steps is far more important than knowing which plane to choose. Depending on the size of your projects, you may want to scale up or down all three tool choices.  For most woodworkers, however, I recommend the vintage Stanley no. 5 Fore plane, the no. 7 Try/Jointer plane, and the no. 4 Smoothing plane, or the comparable size equivalent from one of the other major manufacturers.

I will conclude by pointing out the obvious – if you’re starting with dimensional lumber from your local home center or planing mill, you can certainly skip the Rough step altogether, and may be able to skip the Refine step too, getting by with just a little Smoothing. I can promise this, once you get the hang of a Smoothing plane, you’ll never want to pull out your random orbit sander again.

 ***

For more detailed information on the three step process using hand planes, I highly recommend you check out Christopher Schwarz’s outstanding Course, Medium, and Fine, available on DVD.

Tools shown in the photos were returned to functional condition by Virginia Toolworks using museum quality archival preservation techniques.  Sharpened and tuned for use, every tool is fully tested and adjusted until perfect.

____________________________________

1. Moxon, Joseph. Mechanick Exercises. London, 1703.

Filed under Hand Planes, Tools Tagged with , , , , , , , , , , ,

%d bloggers like this: